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Specific plastic racks

The production of specific racks in plastic material has been introduced into our range of products. They are developed by our technical office and carried out by using the process of injection moulding through moulds and suitable machineries.
Such racks are designed and optimized for various parts such as batteries, parts of the motor and various parts of small and medium dimension and any form.

Besides, they can be also:

  • Shaped so that the basic rack becomes the cover if rotated of 180° allowing a perfect locking of the components
  • Stacked both empty and full
  • Prototyped by using our 3D printers
  • Carried out with various materials, colours and thickness

3D CAD SYSTEMS

3D CAD SYSTEMS

CREO (PRO/ENGINEER)PTC
  • OPERATING SYSTEM: WINDOWS
  • INTERFACES:3D IGES, 3D STEP, 3D PARASOLID, 2D DXF, 2D PDF

CATIA V5DASSAULT SYSTÈMES
  • OPERATING SYSTEM: WINDOWS
  • INTERFACES:3D IGES, 3D STEP, 2D DXF, 2D PDF

NXSIEMENS
  • OPERATING SYSTEM: WINDOWS
  • INTERFACES:3D IGES, 3D STEP, 2D DXF, 2D PDF, JT

Study and virtual simulation

Starting from the 3D model of the component, supplied by the Client, with our CAD systems we are able to carry out feasibility analysis, virtual simulations of ergonomics and capacity in order to optimise the highest number of parts to contain, handle or transport inside the rack so that to guarantee the aesthetical and functional quality.

Project

After the first phase of study and simulation, we carry out the whole 3D design of the rack by making the starting concept a constructive model carried out by following the technical specifications and the requests of the Client.

Drawing

With the definitive 3D model, finally, we carry out the constructive 2D tables that will be used for the realization of the prototypes, where we have the possibility to test the proposed solutions, thanks to the help of our 3D printers reproducing exactly the various drawn supports and components.

Construction of prototype racks

At the end of the phase of designing of the rack and before proceeding with the series productions, the prototype is constructed with the aim to test and validate the technical solutions developed during the engineering process.

Pre-series and Series

After the approval of the prototype, we can proceed with the production of the pre-series and series racks that will be used for the transport of the car components for which they have been designed and carried out.

3D Measurement

Most of the racks we produce are destined to totally automatized car plants. To guarantee the required precision and the relative tolerances allowing the robots to handle the components, we measure all the racks with our 3D measuring machines with 6-axis arm.

Do you need any help?

For further information, do not hesitate to contact us.
Our staff is at disposal for any type of clarification and to evaluate with you the right solution for your needs.