Modifications of specific metal racks
The working life of a rack is around 6/7 years that is the average duration of production of a car. In order to avoid scrapping, our team is able to develop virtually the technical analysis and evaluate the possibility to recover the racks. Conceptually the aim is to recover the structures by replacing the internal accessories with the new ones adapted and produced according to the project that will be started.
You obtain so economical efficiencies dictated by a reduction of the logistics costs, quantity of raw materials purchased and labour. Besides an economical advantage towards the Client, we point out also a minor environment impact by being recycling of an existing product.
3D CAD SYSTEMS
3D CAD SYSTEMS
- OPERATING SYSTEM: WINDOWS
- INTERFACES:3D IGES, 3D STEP, 3D PARASOLID, 2D DXF, 2D PDF
- OPERATING SYSTEM: WINDOWS
- INTERFACES:3D IGES, 3D STEP, 2D DXF, 2D PDF
- OPERATING SYSTEM: WINDOWS
- INTERFACES:3D IGES, 3D STEP, 2D DXF, 2D PDF, JT
Study and virtual simulation
Starting from the 3D model of the component, supplied by the Client, with our CAD systems we are able to carry out feasibility analysis, virtual simulations of ergonomics and capacity in order to optimise the highest number of parts to contain, handle or transport inside the rack so that to guarantee the aesthetical and functional quality.
Project
After the first phase of study and simulation, we carry out the whole 3D design of the rack by making the starting concept a constructive model carried out by following the technical specifications and the requests of the Client.
Drawing
With the definitive 3D model, finally, we carry out the constructive 2D tables that will be used for the realization of the prototypes, where we have the possibility to test the proposed solutions, thanks to the help of our 3D printers reproducing exactly the various drawn supports and components.
Construction of prototype racks
At the end of the phase of designing of the rack and before proceeding with the series productions, the prototype is constructed with the aim to test and validate the technical solutions developed during the engineering process.
Pre-series and Series
After the approval of the prototype, we can proceed with the production of the pre-series and series racks that will be used for the transport of the car components for which they have been designed and carried out.
3D Measurement
Most of the racks we produce are destined to totally automatized car plants. To guarantee the required precision and the relative tolerances allowing the robots to handle the components, we measure all the racks with our 3D measuring machines with 6-axis arm.
