The essential logistical support for bulky body components

In the automotive sector, internal logistics requires maximum precision, especially when it comes to moving large components with a high aesthetic and structural value, such as car bonnets (or engine compartment). These bodywork elements, in fact, are not only bulky, but are also extremely sensitive to scratches, dents and deformations which would irremediably compromise their functionality and aesthetics.

To ensure that the bonnets arrive intact and ready for final assembly, the use of specifically designed transport and storage containers is crucial. These are not simple containers, but real engineered support systems that guarantee the safety of the components at every stage of the production and logistics cycle.

The handling challenge: protecting shape and surface

Car bonnets present a double logistical challenge: the first is linked to their size and complex shape, which require a stable and tailor-made housing to avoid unwanted movements. The second, perhaps more critical, is the need to protect the external surface, which will be the visible part of the vehicle, given that even the smallest scratch or a slight poorly distributed pressure can require expensive finishing operations or, worse, discarding the part.

To meet these needs, automotive metal carpentry offers highly specialized storage and handling solutions. Our car bonnets racks are designed with the utmost attention to load stability using minimal and dedicated contact points. The bonnet is supported only in places where its internal structure guarantees greater resistance, avoiding pressure on the external sheet metal. Furthermore, our metal racks with stacker pillars are designed to support weight evenly and allow precise and safe handling of components. This also allows you to optimize the vertical space in the warehouse and during transport.

Finally, the use of non-invasive fixing systems is essential: using special locking mechanisms immobilizes the bonnet inside the container without compromising its finish. The use of specific metal racks, often tailor-made for the hood model in production, is an element that directly contributes to cost reduction, eliminating waste and rework for vehicle manufacturers.

Customized design for transportation and storage

The design phase of a car bonnet rack goes beyond simply creating a containment structure. This is advanced logistics engineering that considers the entire ecosystem of the factory, from the painting or finishing area, up to the assembly line. The racks are designed to guarantee the durability and resistance necessary for a prolonged life cycle, typical of reusable supports.

When we talk about platforms for handling these bulky parts, the focus shifts to maneuverability and safety. Containers must be easily manageable with standard forklifts or pallet trucks and must be integrated with internal transport systems. An ergonomic and robust design allows operators to move the bonnets safely, reducing the risk of accidents and damage caused by falls or overturns.
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For automotive distributors and resellers and customization companies, the quality of the container is equally critical: the hood is often one of the first components a customer notices, and its integrity at the time of delivery is crucial. The containers thus act as a guarantee of quality up to the point of end use.

Ferrero Automotive’s excellence for the production of car bonnets racks

Ferrero Automotive specializes in the design and production of specific metal racks for the most delicate and voluminous automotive components. Our expertise is solely aimed at providing tools that speed up and make the entire production safer.

For car bonnets, in particular, our solutions guarantee maximum integrity and protection from deformation and surface damage, safe handling thanks to racks with columns designed for use in automated lines and long life over time, reducing long-term costs.

For more information on our car bonnets racks or other solutions for handling and transporting components, contact us!