Logistics challenges in handling large car components

Handling large car components, such as hoods, moonroofs and windscreen rings, is a complex challenge for automotive companies. These are in fact delicate and bulky elements, which require customized handling and storage solutions, able to guarantee maximum safety and efficiency.

In this article we will see which are the most effective strategies and systems to optimize the logistics management of these components.

Solutions for the safe storage and handling of large car components

Safe and efficient handling of the storage and handling of large auto parts is a strategic priority for automotive companies, especially in large-scale production environments. To prevent damage to components, reduce operator risks and optimise working space and time, it is essential to adopt integrated solutions that combine technology, advanced logistics and specific equipment. Key strategies that might be useful to implement include:

• accurate warehouse mapping: efficient space management is achieved through detailed inventory mapping, based on warehouse management software (WMS – Warehouse Management System). These systems allow you to precisely locate each component, assigning strategic positions based on volume, weight, pick frequency and production sequence. An intelligent mapping allows to optimize the handling paths, reduce the time of picking and ensure greater safety, avoiding overloads or errors in the arrangement of materials;
• automated handling systems: the integration of automated technologies such as AGV (Automated Guided Vehicles), roller systems or anthropomorphic robots enables components to be moved safely and quickly from one area of the plant to another. These solutions reduce the risk of accidents for operators, increase precision in movements and ensure greater operational continuity, even on extended shifts. In addition, automated systems can be programmed to interact directly with metal containers, improving the overall efficiency of the logistics process;
• use of specific metal racks or metal racks with stacker pillars designed to accommodate large components. Made of galvanized or painted steel, these containers offer mechanical strength, long life and optimal protection against shocks and damage. They can be stacked to reduce storage space and equipped with internal dividers, or locking systems to keep the load stable during transport or storage. Thanks to their special structure, they are also easy to use with forklifts and automated systems.

By combining these strategies, companies can optimize production processes and the storage and handling of large car components while improving operational efficiency and overall site safety.

Metal racks with stacker pillars, ideal for hoods, roofs and windscreen rings

Among the most advanced and reliable solutions for the storage and handling of large car components, such as hoods, moonroofs, windscreen rings, metal racks with stacker pillars stand out. These containers represent a strategic choice for the internal management of components, thanks to their compact and robust structure, which ensures high safety standards during loading and unloading.

Available in various sizes and configurations, they can be customized to perfectly fit the specific requirements of each production line, ensuring an efficient storage of every type of component. The columns installed on specific metal containers are designed to work in synergy with robotic loading and unloading systems. Equipped with movable flaps, they are automatically activated during the movement of the workpiece, eliminating the need for manual intervention.

The presence of internal columns prevents accidental displacement of components during transport and storage, minimizing the risk of structural or aesthetic damage.

The advantages of metal racks with stacker pillars

Metal racks with stacker pillars offer many practical and technical advantages in the handling of car components. These include:

• increased safety: the automation of loading and unloading operations significantly reduces direct contact with components, limiting the risk of damage and ensuring protection of workpieces during each phase of handling;
• precision and reliability: column systems operate with minimal tolerances, ensuring stable housing of components and minimising accidental damage. The high reliability guarantees continuity of production and reduces the risk of plant stoppages;
• optimization of space: thanks to the vertical design and stacking possibilities, metal racks with stacker pillars allow a more rational use of the warehouse and production areas, improving organizational efficiency;
• operational efficiency: the speed with which components can be moved by automatic systems reduces downtime and ensures a continuous flow in production processes;
• integration with advanced technologies: designed to work in synergy with automated plants and industrial robots, these containers can be easily integrated into modern production lines, increasing productivity;
• cost reduction: fewer human errors, less damage to components and a reduced reliance on manual labour result in lower operating and maintenance costs;
• ease of maintenance: the choice of robust and durable materials requires less technical intervention, ensuring business continuity and reducing maintenance costs;
• versatility: each container can be adapted to accommodate different components in shape and size, making it suitable for multiple applications in the automotive industry.

Ferrero Automotive: the ideal partner for safe handling of large car components

Ferrero Automotive specializes in the design and manufacture of metal racks with stacker pillars and specific metal racks, designed to ensure maximum safety in the handling and storage of large car components. Thanks to its long-standing experience in the automotive sector and constant investment in research and innovation, the company develops tailor-made and technologically advanced solutions that combine resistance, efficiency and safety.

The use of 3D modelling in the design phase allows a precise and detailed view of the container even before its production. This technology, combined with advanced CAD systems, allows to customize each project according to the specific needs of the customer, performing virtual simulations and feasibility analysis to optimize the layout and protection of components inside the container.

Thanks to this approach, racks are made to measure, guaranteeing a perfect adaptation to the dimensions and characteristics of the different components or car details. This results in high transport safety and greater efficiency at every stage of the logistics process.

Contact us to find out how we can support you in the safe and efficient handling of your large car components!